WAC 296-24-24507   Inspection.  (1) Inspection classification.

     (a) Prior to initial use all new and altered derricks shall be inspected to insure compliance with the provisions of these standards.

     (b) Inspection procedure for derricks in regular service is divided into two general classifications based upon the intervals at which inspection should be performed. The intervals in turn are dependent upon the nature of the critical components of the derrick and the degree of their exposure to wear, deterioration, or malfunction. The two general classifications are herein designated as frequent and periodic with respective intervals between inspections as defined below:

     (i) Frequent inspection - daily to monthly intervals.

     (ii) Periodic inspection - 1- to 12-month intervals, or as specified by the manufacturer.

     (2) Frequent inspection. Items such as the following shall be inspected for defects at intervals as defined in (1)(b)(i) of this section or as specifically indicated, including observation during operation for any defects which might appear between regular inspections. Deficiencies shall be carefully examined for any safety hazard.

     (a) All control mechanisms: Inspect daily for adjustment, wear, and lubrication.

     (b) All chords and lacing: Inspect daily, visually.

     (c) Tension in guys: Daily.

     (d) Plumb of the mast.

     (e) Deterioration or leakage in air or hydraulic systems: Daily.

     (f) Derrick hooks for deformations or cracks; for hooks with cracks or having more than 15 percent in excess of normal throat opening or more than 10° twist from the plane of the unbent hook, refer to WAC 296-24-24511 (3)(c).

     (g) Rope reeving; visual inspection for noncompliance with derrick manufacturer's recommendations.

     (h) Hoist brakes, clutches, and operating levers: Check daily for proper functioning before beginning operations.

     (i) Electrical apparatus for malfunctioning, signs of excessive deterioration, dirt, and moisture accumulation.

     (3) Periodic inspection.

     (a) Complete inspections of the derrick shall be performed at intervals as generally defined in (1)(b)(ii) of this section depending upon its activity, severity of service, and environment, or as specifically indicated below. These inspections shall include the requirements of (2) of this section and in addition, items such as the following. Deficiencies shall be carefully examined and a determination made as to whether they constitute a safety hazard:

     (i) Structural members for deformations, cracks, and corrosion.

     (ii) Bolts or rivets for tightness.

     (iii) Parts such as pins, bearings, shafts, gears, sheaves, drums, rollers, locking and clamping devices, for wear, cracks, and distortion.

     (iv) Gudgeon pin for cracks, wear, and distortion each time the derrick is to be erected.

     (v) Power plants for proper performance and compliance with applicable safety requirements.

     (vi) Hooks: Magnetic particle or other suitable crack detecting inspection should be performed at least once each year.

     (b) Foundation or supports shall be inspected for continued ability to sustain the imposed loads.

     (4) Derricks not in regular use.

     (a) A derrick which has been idle for a period of 1 month or more, but less than 6 months, shall be given an inspection conforming with requirements of (2) of this section and WAC 296-24-24513(2) before placing in service.

     (b) A derrick which has been idle for a period of over 6 months shall be given a complete inspection conforming with requirements of (2) and (3) of this section and WAC 296-24-24513(3) before placing in service.

     (c) Standby derricks shall be inspected at least semiannually in accordance with requirements of (2) of this section and WAC 296-24-24513(3). Those exposed to adverse environment should be inspected more frequently.



[Order 73-5, § 296-24-24507, filed 5/9/73 and Order 73-4, § 296-24-24507, filed 5/7/73.]